Bio-Organic Compound Fertilizer Production Line
Description of Organic Fertilizer Production Line:
This organic fertilizer production line (organic fertilizer equipment) is designed based on advanced, mature and complete equipment technologies. Its fermentation system can simultaneously make the best use of solar energy, bioenergy and mechanical energy, so this equipment can save energy to the largest extent.
The annual production capacity of this equipment varies from 10kilotons to 200kilotons.
The whole fertilizer production process is centralized controlled, so this fertilizer machine is highly automatic and easy to operate. And both of the batching system and the packing system are controlled by the computer, thus ensuring the precision of material batching and fertilizer packing.
Complete Equipments Offering:
1.Livestock and poultry manure bio-organic fertilizer equipment
2.Dregs bio-organic fertilizer equipment
3.Papermaking sludge bio-organic fertilizer equipment
4.Municipal solid waste fertilizer equipment
System Main parts:
1. Turner Machine
2. Half-wet Material Crusher
3. Mixer
4. Disc Granulator
5. Drying Machine
6. Cooling Machine
7. Drum Screening Machine
8. Rotary Coating Machine
9. Belt Conveyor
10. Automatic Packaging Machine
The raw material of organic fertilizer:
1. Agricultural waste: straw, rice bran, etc.
2. Animal waste: chicken manure, pig, cattle and sheep manure, etc.
3. Industrial waste: vinasse, sugar residue, etc.
4. Household waste: kitchen waste, vegetable market and slaughterhouse waste, etc.
5. Municipal sludge: river silt, sewage sludge, etc.
After safety disposal and fermentation, these materials are made into organic fertilizer. Thus, organic fertilizer containing a variety of organic acids, peptides, and rich nutrients including nitrogen, phosphorus and potassium. Not only provide comprehensive nutrition for crops, also with long fertilizer effect, which can Increase and update the soil organic matter and promote microbial breeding, improve soil physical and chemical properties and biological activity.
Working Process of Bio-organic Fertilizer Production Line
Organic fertilizer production line is a complete set of equipment from raw materials collection to the organic fertilizer packing.
1) Organic Materials Fermentation Process: Which plays the preliminary but indispensable role in the whole production line. Two main types of compost turner are widely used to turn and mix the compost and accelerate the fermentation speed, Self-propelled compost turner and hydraulic compost turner.
2) Crushing Process: The compost lump materials should be grinded before the granulating process. But we can leave out crushing process when the compost material is fine enough. Vertical chain crusher and double-shaft horizontal crusher, two types of crushing machine can be used to crush lump compost fertilizer raw materials.
3) Mixing Process: two types of mixing machine are applied to mix raw materials in the fertilizer production line: horizontal mixer and vertical mixer.
4) Granulator Process: Granulating process is the core part in this production line, so we choose the suitable model of fertilizer granulator according to customers detailed requirements. Disc granulator machine can be chosen to granulate the materials evenly.
5) Drying Process: When granulating, the moisture of fertilizer raw materials should be less than 25%, so we should dry the raw materials if the moisture is more than 25%.Rotary drum drying machine is mainly used for drying the fertilizer with a certain degree of humidity and particle size.
6) Rotary Drum Cooling Machine: Which is used for cooling fertilizer to make fertilizer particles stronger.
7) Rotary Drum Screening Machine: which is used to separate the granules from the large particles which need to be returned for the second crushing and granulating. Rotary drum coating machine is used to coat the fertilizer and prevent the fertilizer from sticking together.
8) The packaging process: Fertilizer packaging machine can package bags quantitatively and automatically. We also need some auxiliary equipment for connection such as belt conveyor, bucket elevator, etc.
NPK Compound Fertilizer Granulation Production Line
NPK (Nitrogen, Phosphorus and Potassium) compound fertilizer granulation equipments are a kind of commonly used fertilizer equipment for producing both organic fertilizers and inorganic fertilizers. Its annual production capacity ranges from 10KT to 500KT. Hence, if you need either organic fertilizer equipment or inorganic fertilizer equipment, please feel free to contact us.
The whole compound fertilizer machinery in the fertilizer production line includes the following machines: Automatic batching machine -> Fertilizer mixing machine -> Fertilizer crushing machine -> Rotary drum granulator -> Rotary drum drying machine -> Rotary drum cooling machine -> Rotary screening machine -> Rotary drum coating machine -> Automatic packaging machine and other accessories.
Characteristics of NPK compound fertilizer granulation equipment:
1. NPK compound fertilizer granulation equipment is developed by designers of our company. Applied advanced fertilizer manufacturing technique, this type of fertilizer equipment can finish fertilizer-granulation at one stroke. Its maximum production capacity is 70t/h.
2. Designed based on advanced technologies, our NPK compound fertilizer equipment feature energy-conservation, no waste discharge, simple operation, convenient maintenance, and stable operation, etc.
3. Made of high quality corrosion resistant and wearing resistant raw materials, this type of fertilizer equipment has a long service life.
BB Compound fertilizer production line:
Description of the BB Fertilizer Production Line :
This BB fertilizer production line (bulk blending fertilizer equipment) is designed according to specific requirements of compound fertilizer factories and chemical fertilizer manufacturers. The annual output of this machine is from 10kt to 200kt.
Product Process of Batch Type BB Fertilizer Production Line
PLC control system of computer --> Automatic proportional batching raw materials --> Lifting by slope scraper --> Mixing by roller --> Mixed materials disposed into storage silos of weighing machine --> Quantitative packaging (10-50kg/bag) --> Conveying and sewing --> Finished product pelletizing storage.
Features of the BB Fertilizer Production Line :
1.With a lifting slot feeding materials and a mixer unloading materials, our bulk blending fertilizer machine can make the most use of raw materials. Thus, it reduces both the costs of raw materials and production.
2.Positive and negative operation is used in the main part of this bulk blending fertilizer equipment.
3.A special interior screw mechanism and a unique three-dimensional structure are adopted to mix and unload materials. Furthermore, our BB fertilizer equipment also has features of low cost, low land occupation, and high output.
Video of Organic Fertilizer Making Plant
