HOME > Industrial and solution > Biomass & Energy Solution >

Biomass & Energy Solution

Chicken Cow Sheep Feed Making Plant Animal Feed Pellet Mill Production Line

Animal Feed Pellet Plant :
a. For pig, the pellet diameter is usually ø3.5-6.5mm. :
b. For cattle, the pellet diameter is usually ø4.5-8mm. :
c. For chicken, pellet diameter is usually ø3.2mm. :
d. For fish, pellet diameter is usuallyø2.0, ø2.5, ø3.0mm. :
e. For shrimps, pellet diameter is usually ø1.0-ø3.5mm. :
Pellet length is customized. :

We're here to help: Easy ways to get the answers you need.

SEND EMAIL CHAT NOW

Technical Data
Features
Working principle
Video

1-20T/H Animal Feed Pellet Line Machine chicken feed machine,fish feed machine, sheep feed machine:

No.	Name		Type	Qty.	Power (kw)			Performance&characteristics
					unit	total
Materials receiving and handling system
101	raw material hopper & screen			2
102	Induced fan		4-72No	1	3.00	3.00		After balancing check; Smooth, low noise operation.
103	Pulse Bag Filter		TBLMb12	1
104	Air lock		GFY210	1	0.75	0.75
105	Bucket elevator		TDTG3/23	1	2.20	2.20
106	Trommel screen		SCQY6	1	0.75	0.75		High quality
Crushing System
202	Storage bin for crushing		2M³	1				Made by 3mm steel plate.
203	Induced fan		4-72	1	3.00	3.00		After balancing check;Smooth, low noise operation.
204	Pulse Bag Filter		TBLMb9	1
205	Settle down chamber			1				Made by 3mm steel plate.
206	Locked screw conveyor		TLSB20	1	1.50	1.50
207	Impeller feeder frequency		TWLY25*40	1	1.10	1.10
208	Water type crusher		SWSP63*6	1	45.00	45.00
209	Bucket elevator		TDTG36/2	1	2.20	2.20
Mixing System
301		Silo for mixing	2M³	1					Made by 3mm steel plate
302		Pneumatic gate	TZMQ25×25	1					Nice sealing
303		Double shaft mixer	SLHSJ1.0	1	11.00		11.00
304		Silo	1M³	1					Made by 3mm steel plate
305		Bucket elevator	TDTG36/2	1	2.20		2.20
306		Pneumatic tee
307		Magnet drum	TXCT20						Iron removing≥99.5%
308		Automatic feeding device
Pelleting System
401		Storage bin for pelleting	2M3	1					Made by 3mm steel plate.
402		Pellet mill	SZLH350	1	55+ 2.2+0.75		57.95
403		Airlock	GFY21		0.75		0.75
404		Counterflow cooler	SKLN15×15	1	1.50		1.50
405		Pellet crusher	SSLG15×100	1	5.50		5.50		Low energy consumption, more uniform particle size, grade back less material, low noise, high efficiency.
406		Draught fan	4-72No5A	1	11.00		11.00
407		Material discharge	XL100	1
408		Airlock	GFY210		0.75		0.75
409		Bucket elevator	TDTG36/2	1	3		3		Same with Item 105.
410		Rotary sifter	SFJH100×2	1	1.50		1.50		Import elastic support plate,Direct drive belt and low noise;Internal flow line design, no material deposition, no cross-contamination.
Packaging System
501		Level indicator		2
502		Product silo	4m³	1					Made by 3mm steel plate
503		Buffer hopper		1
504		Automatic packing machine	HL-CS-50	1	1.5		1.5
Auxiliary system
601		Oil adding system		1	1.50		1.50		Microcomputer control, automatic quantitative filling, error ≤1%.
602		Add liquids add pipeline accessories system		1
603		Air compressor and pipe system			7.50		7.50
604		Steam boiler and pipes system		1
Control System
701		Control cabinet
702		Cable, wire, wire trunking, and other supporting materials
Installation materials
801		Suction, dust, cooling air network system
802		Steel, platform, stair handrail
803		Seals, piping materials and other non-standard parts
804		Electrode, oxygen, gas
805		Pneumatic components
806		Paints

Poultry Livestock Feed Pellet Production Line Sheep Cow Feed Making Plant
Livestock Feed Pellet Line.
1) It is suitable for pig, swine, chickens, ducks, geese, quail and other animal feed processing and production.
2) The capacity range is 1-30 ton per hour. we will design based on your exact condition and demand. Possessing decades years of experience in poultry feed production line design and construction, we are capable of offer a tailor-made services and total solution.

Animal Feed Production Line

Reference Solution for Animal Feed Processing Plant

Main Machine & Capacity	1-2 t/h	3-5 t/h	6-8 t/h	10 t/h	20 t/h
Feed hammer mill	SFSP56 × 30	SFSP56 × 40	SFSP56 × 60	SFSP66 × 80	SFSP112 × 4
Feed pellet machine	SZLH250	SZLH320	SZLH350	SZLH420	SZLH508
Mixer	SLHY1.0	SLHY1.0	SLHY2.0	SLHY2.0	SLHSJ3.0
Cooler	SKLN11 ×11	SKLN15×15	SKLN15 ×15	SKLN19 ×19	SKLN22 ×22
Crumbler	SSLG22 ×40	SSLG15 ×100	SSLG15 ×100	SSLG24 ×110	SSLG24 ×16
Rotary screener	SFJH80×2d	SFJH100×2d	SFJH100×2d	SFJH130×2d	SFJH150×2d
Cooling fan	4-72No4A	4-72No5A	4-72No5A	4-72No8D	4-72No8C
Cooling discharger	XL60	XL80	XL90	XL120	XL150
Boiler	LSG-0.3-0.4	LSG-0.3-0.4	LSG-0.5-0.4	LSG-1.0-0.7	LSG-1.0-0.7
Lifting equipment	TDTG26×18	TDTG26×18	TDTG36×23	TDTG36×28	TDTG50×23
Outline dimension L× W × H	9×3.5×11m	9×3.5×12m	12×4.2×13.5m	13.5×4.8×14m	15×5.5×17m

Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler → Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic Weighing and Packing Machine

1. Raw Material intake
All the solid ingredients packed in bags for feed production would be received in plant by road. Their materials will be store in store godown. According to requirement these material will be dumped manually in dumping hopper and conveyed to the pre-cleaner through the mechanical conveyor system.

2. Pre-Cleaning
Pre-cleaning is a process of removing unwanted material from our ingredients. As we received the material, there will be possibility of having unwanted material such as iron pieces, jutes threads, oversize pieces which can jam our silos system. So for cleaning we use a pre-cleaning machine. Then these pre-cleaned materials are transpired to silos through mechanical conveyors and elevators.

3. batching
Batching is process of combining each and every material in a proportioning ratio called feed formula it is very important process of every feed plant. A Better and accurate ration of material will give is a better quality and a fully nutrients feed. This batching process may be a computerized controlled or may have manual control room to cut the cost of the plant.

4. Grinding
Grinding is a process of bracking solid ingredients to a required size. Finer the material higher will be the surface area exposure to heat and moisture to accomplish the gelatinization in conditioning. A fine granding material can transfer his maximum energy to the animal as compare to a course grinded material. It is a very energy consuming process.

Animal Feed Hammer Mill Parameters

Model	SFSP60×38	SFSP60×45	SFSP60×60	SFSP60×75	SFSP60×80
Power（kw）	30/37	45/55	55/75	75/90	90/110
Output	1-2（Fine）	1.5-3（Fine）	2-4（Fine）	2.5-5（Fine）	3-6（Fine）
Output	4-7（Coarse）	6-9（Fine）	8-12（Coarse）	10-15（Coarse）	12-18（Coarse）

5. Mixing
As the name implies "Mixing" is a process of combining blending of micro ingredients. A proper mixing can be defined with a unit called co-efficient of variation. Smaller the co-efficient of variation higher will be the quality of mixing. Our well designed mixer machine has such a great quality. Beyond this is a mixer machine should have a provision to mix liquid to it as we need oil or molasses addition to the feed.

6. Feed Pelleting Mill
Pelleting is a main step of any pelleting plant. It is a process of converting any powder to solid shape called pallet. In this process the powder material is extruded through a well designed die with the help of rollers to convert it in to pallets. The quality & production of pallet mill depends on so many parameters.
1.Feed formula 2. Die configuration 3. Quality of Granding 4. Quality of conditioning. No doubt every material can be converted into pellets.

Animal Feed Plant Machine Parameters

Model	Production capacity	Main engine power	Conditioner power	Conditioner diameter	Conditioner length	Feeder power	Inner diameters of ring die	Particle specifications
Model	(t/h)	(kw)	(kw)	(mm)	(m)	(kw)	(mm)	(mm)
SZLH350	2-5	55	4	350	3	1.1	φ350	φ2-18
SZLH400	3-12	75/90	5.5	400		1.5	φ400	φ2-18
SZLH420	3-14	90/110	7.5	400		1.5	φ420	φ2-18
SZLH508	6-20	132/160	11	460		1.5/2.2	φ508	φ2-18
SZLH558	8-25	160/220	18.5	630		1.5/2.2	φ558	φ2-18

7.Feed cooling
Cooling is a process of removing heat. As we know during conditioning we add heat and moisture and also through palleting process heat generates by extrusion process. But the pallet should have a standard moisture and heat to attain its life of storage and make it safe from fungus. So we have to remove extra heat and moisture from the pallet. All this is done with the help of a well designed counter flow cooler.

8.Crumbling
Crumbling is a process in which pallets after cooling is broken in to small pieces to make it suitable for small chicks or hens. When there is no need of crumbling, we by-pass the feed directly to the screen with the help of By-pass Mechanism. A well designed crumbier should have capability to break the pellets without making much finer.

9. screening
Product coming out of crumbier is or their in pallets form (if we use by-pass) or in crumbs form. There are required to screen to remove fines and oversize particle. A double deck screeners are used to remove both fine and oversize particles. Fine and directed to pallet mill for repalleting while oversize particles are directed to crumbier for reprocessing. A well desired screener should have capability to remove fine and oversize to a desired percentages, And it should not be clog frequently.

10. Feed packing
The end of process in every plant is bagging also called packing. After screening the finished products are filled in to bags. In small and medium plants, bagging can be carried out manually but for higher production it is batter to go for electronic bagging machine.

Grease adding machine
Product features:
1、Apply to oil is added to the batch mixer, molasses, phospholipids and other nutrients, to adapt to the range.
2、Simple structure, automatic control, easy to operate.
3、If use weighing sensor measurement, high accuracy, can be up to 0.5%.

Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process
The working process of animal feed plant is: 1. raw material cleaning, 2. Coarse and fine smash 3. Automatic batching. 4. high-efficiency mixing. 5. Conditioning 6. Granule maturation. 7. Cooling and drying. 8. Grading and product packaging.

What we offer:

The planning and design for whole factory or complete set production line

1. Poultry & livestock feed mill project:

· Feeds for animals in various growing period;

· Different capacity, 0.5~40TPH per line;

· Meeting the standards of different countries and regions.

2. Aqua feed mill projects:

· Sinking fish feed, shrimp feed etc.

· Different capacity, 0.3-15 TPH per line;

· Meeting the standards of different countries and regions.

3. Premix plant project:

· Specialized equipment and process flow;

· Effectively controlled cross contamination, residue and dust emission;

· Different capacity, 0.3-15 TPH per line.

4. Pet-food plant project:

· Specialized extruder, dryer and coater adopted;

· Different capacity, 0.3-10 TPH per line.

Biomass & Energy Solution

RELATED PRODUCTS

PLEASE FILL IN YOUR CONTACT INFORMATION

INQUIRY

CONTACT

FOLLOW US